SERIES 60 SERVICE MANUAL 5 Tighten the hex nut by hand until all the slack is taken up Use a ratchet and socket to tighten the hex nut and install the wear sleeve to the crankshaft and the oil seal to the flywheel housing and or gear case cover See Figure 1 148 Figure 1 148 Oil Seal and Sleeve Installation 6 When the inside surface of the housing is seated against the base spacers on rear oil seal installation the seal and sleeve are properly positioned and installed
SERIES 60 SERVICE MANUAL 13 14A DETECTING INTERNAL FUEL LEAKS Used lube oil analysis can identify a potential source of engine trouble before it occurs program such as the Detroit Diesel Oil Analysis Program is recommended for roa crankcase oil in all engines One of the most serious conditions used oil analysis can uncover is the presence of excessive fuel in the lube oil which should not exceed 2 5 maximum of oil volume reference Detroit Diesel s Publication 7SE270 Engin
SERIES 60 SERVICE MANUAL This page intentionally left blank All information subject to change without notice Rev 0 04 6SE483 0303 Copyright 2003 DETROIT DIESEL CORPORATION From Bulletin 20 60 03Rev 1 364c 1 19 CONNECTING ROD 1 19 CONNECTING ROD Two types of connecting rod are used in Series 60 engines The open end or saddle type connecting rod is used with cast iron pistons which have bolt on style piston pins The closed end or trunk type connecting rod is
14 TROUBLESHOOTING Section 14 1 14 2 14 3 14 4 14 5 14 6 14 7 14 8 14 9 14 10 14 11 14 12 14 13 14 14 14 15 14 16 14 17 Page TROUBLESHOOTING THE ELECTRONIC ENGINE CONTROL SYSTEM reke Nesen 14 3 GENERAL TROUBLESHOOTING a 226e secu chs eee eis 14 10 FUEL INJECTION TROUBLESHOOTING c cccccceeeesteeeeeeeeessteeeeeeees 14 23 MISFIRING CYLINDER suv re an 14 47 STARTING DIFFICULTY ENGINE ROTATES c cccccceesssseteeeeeeeeeees 14 57 NO ST
SERIES 60 SERVICE MANUAL 1 Gear Case Cover 5 Bolt 2 Gear Case 6 Acoustical Cover 3 Acoustical Cover Snap 7 Acoustical Cover 4 Acoustical Cover Clip 8 Nut Figure 1 179 Typical Group D Rear Acoustical Cover Installation All information subject to change without notice Rev 07 01 6SE483 0010 Copyright 2001 DETROIT DIESEL CORPORATION From Bulletin 10 60 01 1 225 1 11 GEAR CASE 1 11 GEAR CASE The gear case housing is constructed of cast iron with machi
9 POWER TAKE OFF Section 9 1 REAR ENGINE POWER TAKE OFF REPTO ASSEMBLY cscs 9 2 FRONT MOUNTED POWER TAKE OFF 9 2 From Bulletin 4 50 02 All information subject to change without notice 6SE50 0006 Copyright 2002 DETROIT DIESEL CORPORATION SERIES 50 SERVICE MANUAL 9 1 REAR ENGINE POWER TAKE OFF REPTO ASSEMBLY The REPTO Rear Engine Power Take Off is an aluminum SAE 1 flywheel housing mounted against the rear of the cylinder block it takes the pla
SERIES 60 SERVICE MANUAL 1 28 ACCESSORY DRIVE The accessory drive assembly is mounted to the front of the gear case cover and utilizes a two groove pulley to drive the alternator See Figure 1 413 and see Figure 1 414 1 Locknut 8 Drive Gear 2 Mounting Bolts 5 9 O ring 3 Drive Housing 10 Gear Case Cover 4 Snap Ring Small 11 Bearing Inner Race 5 Ball Bearing 12 Needle Bearing 6 Snap Ring Large 13 Oil Seal 7 Drive Shaft 14 Pulley Figure 1 413 Accessory
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SERIES 50 SERVICE MANUAL 1 29 3 Disassembly of the Accessory Drive Disassemble the accessory drive as follows NOTE For disassembly and assembly of the accessory drive use toolset J 36024 D See Figure 1 387 NOTE Engines built after December 2000 use the following tools for accessory drive seal removal and installation J 45533 seal remover J 45833 seal installer and J 45877 seal runout gauge adapter to verify proper installation of seal in accessory drive These tool