Bernard Semi Automatic MIG Guns And Consumables Catalog Q Series 1 1368118214
User Manual: Q Series
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The Bernard Difference Bernard has designed and manufactured superior quality MIG guns and consumables for over 60 years, offering premium welding products for the most demanding industrial welding applications. Customers have come to know and expect the durability, precision and quality that our line of semi-automatic air-cooled MIG guns deliver. Every welding application is different for every welder, and that’s why Bernard allows you to configure a custom MIG gun tailored to fit any welding application. Semi-Automatic Air-Cooled MIG Guns - Bernard ™ Q-Gun™ Series Bernard S-Gun™ Series Bernard T-Gun™ Series (formerly Tregaskiss™ TOUGH GUN ™ Semi-Automatic Series) Bernard TGX ™ Series (formerly Tregaskiss TGX Series) Self-Shielded FCAW - Bernard Dura-Flux™ Self-Shielded Guns Fume Extraction MIG Guns - Bernard FILTAIR ® Series Fume Extraction MIG Guns - Bernard Clean Air™ Series MIG Guns Semi-Automatic Water-Cooled MIG Guns - Bernard T-Gun Water-Cooled Series - Bernard W-Gun™ Series MIG Welding Consumables - Bernard Centerfire™ Consumables - Bernard Quik Tip™ Consumables - Tregaskiss TOUGH LOCK ™ Consumables Manual Welding PRODUCTS - Bernard Shortstub™ Stick Electrode Holder, Cable Connectors, Lugs and Splicers TABLE OF CONTENTS Air-Cooled & Water-Cooled MIG Guns Air-Cooled MIG Gun Comparison Chart Q-Gun™ Series S-Gun™ Series T-Gun™ Series TGX ™ Series Dura-Flux™ Self-Shielded Flux-Cored Series Dura-Flux Comparison Chart Replaceable Liner Fixed Liner Fume Extraction Series Bernard ™ FILTAIR ® Fume Extraction MIG Guns Clean Air™ MIG Guns Water-Cooled Series W-Gun™ Series T-Gun Water-Cooled Series Specialty Necks MIG Gun Consumables Consumables Comparison Chart Bernard Centerfire™ Consumables Tregaskiss™ TOUGH LOCK ™ Consumables Bernard and Tregaskiss Conversion Series Consumables Bernard Quik Tip™ Consumables Tregaskiss TOUGH ACCESS™ Consumables Liners Conventional Liners Jump Liners Tregaskiss QUICK LOAD™ Liners Tregaskiss QUICK LOAD Liner AutoLength™ System Manual Products Additional Resources 2 3 4 5 6 8 10 10 11 11 12 12 13 14 14 14 15 16 16 17 18 19 20 20 21 21 21 22 23 24 25 Air-Cooled & Water-Cooled MIG Guns Choosing the right tool for the job is important! Our offering of MIG welding guns accommodates a variety of welding styles, preferences and applications. Take a look at our comparison chart to the right for more details. AIR-COOLED MIG GUNS WATER-COOLED MIG GUNS Bernard T-Gun™ Series (formerly the Tregaskiss™ TOUGH GUN™ Semi-Automatic Air-Cooled Series) Bernard T-Gun Water-Cooled Series (formerly the Tregaskiss TOUGH GUN Semi-Automatic Water-Cooled Series) Bernard Q-Gun™ Series Bernard W-Gun™ Series Bernard S-Gun™ Series Bernard TGX ™ Series (formerly the Tregaskiss TGX Series) 2 WEBSITE QUICKLINK: BernardWelds.com/Compare AIR-COOLED MIG GUN COMPARISON CHART FEATURES T-Gun™ Series Q-Gun™ Series S-Gun™ Series TGX™ Series Handle Style Straight Curved Curved Straight Amperages 350, 450, 550, 650 200, 300, 400, 500, 600 250, 300, 400, 500, 600 180, 260, 300, 400 Cable Lengths (feet) 8, 10, 12, 15, 20, 25 8, 10, 12, 15, 20, 25 8, 10, 12, 15, 20, 25 10, 12, 15 Wire Size Range* .023" (0.6 mm) to 1/8" (3.2 mm) .023" (0.6 mm) to 1/8" (3.2 mm) .023" (0.6 mm) to 1/8" (3.2 mm) .023" (0.6 mm) to 1/16" (1.6 mm) Internal Cable Connection Cone & Cone Nut Cone & Cone Nut Cone & Cone Nut Crimp Neck Aluminum Armor Aluminum Armor Aluminum Armor Polymer Armor Warranty Length 180 Days 180 Days 180 Days 90 Days Lifetime Warranty on Handles Lifetime Warranty on Switches Double-Life MIG Gun System Optional Dual Schedule or Lock-On Trigger Steel Monocoil Cable Standard with Centerfire Consumables Standard with Tregaskiss™ TOUGH LOCK ™ Consumables Online Configurator * Some wire sizes are not compatible with all power cables. 3 Bernard Q-Gun Series WEBSITE QUICKLINK: BernardWelds.com/Q-Gun CHOOSE YOUR WEAPON Bernard Q-Gun MIG Guns are designed from the ground up to solve problems, maximize productivity and improve your bottom line. Our Q-Gun MIG Guns are customizable to your specifications in order to get the job done right. Visit BernardWelds.com/ ConfigureMyGun to build the gun that matches your welding application and personal preferences today! Q-GUN MIG GUN AMPERAGE RATINGS CHART Q200 Q300 Q400 Q500 Q600 100% CE 60% CE 200 240 CO2 Gas 175 200 80% AR 20% CO2 320 370 CO2 Gas 270 310 80% AR 20% CO2 350 425 CO2 Gas 285 350 80% AR 20% CO2 420 480 CO2 Gas 370 420 80% AR 20% CO2 440 540 CO2 Gas 420 500 80% AR 20% CO2 CONFIGURE ONLINE AT BernardWelds.com/ ConfigureMyGun Q-Gun Series 200, 300 amp Multiple lightweight, comfortable handle options and easy-to-change trigger options allow MIG guns to be performance matched to user preference Back end with durable rigid strain relief; easily interchangeable power pins and trigger leads connect to wire feeders and machines from most major manufacturers Unicable equipped with Stay-Tite™ Technology and an internal gas hose that resists kinking while improving gas flow and feedability Fixed, rotatable or flexible necks available in a variety of different length options to improve operator comfort Contact tip options include the Centerfire™ and Quik Tip™ Series, which are available in wire sizes from 0.023" (0.6 mm) to 1/8" (3.2 mm) Amperage ratings at 100% duty cycle Accessories: Q-Neck Coupler & Grip, Specialty Necks, Lock-On Trigger Options, Dual Schedule Switch, Gun Hanger, Repair Kits POLISHED ALUMINUM-ARMOR - 35% thicker than previous brass necks for increased durability Handle - Multiple lightweight and comfortable options Q-Gun with OXO™ Style Small Handle 200, 300, 400 amp Q-G un Jump Liner - Replaces only the most commonly worn liner area, minimizes inventory and downtime for changeover Ser 400 am p 4 Trigger - Numerous easy-tochange trigger options ies Q-Gun with OXO™ Style Large Handle 400, 500, 600 amp Bernard S-Gun Series WEBSITE QUICKLINK: BernardWelds.com/S-Gun Bernard's S-Gun MIG Guns feature a steel monocoil cable that consists of a lightweight steel coil that creates a conduit for gas flow and wire feed. Our S-Gun MIG Guns are built to withstand harsh environments such as shipyards and heavy construction sites. S-GUN MIG GUN AMPERAGE RATINGS CHART S250 S300 S400 S500 S600 100% CE 60% CE 225 275 CO2 Gas N/A N/A 80% AR 20% CO2 320 370 CO2 Gas 270 310 80% AR 20% CO2 350 425 CO2 Gas 285 350 80% AR 20% CO2 420 480 CO2 Gas 370 420 80% AR 20% CO2 440 540 CO2 Gas 420 500 80% AR 20% CO2 Available with small or large curved handles and easyto-change trigger options Features a steel monocoil cable for superior wire feedability Unicable equipped with Stay-Tite™ Technology and an internal gas hose that resists kinking while improving gas flow and feedability Contact tip options include the Centerfire™ and Quik Tip™ Series, which are available in wire sizes from 0.023" (0.6 mm) to 1/8" (3.2 mm) Amperage ratings at 100% duty cycle Accessories: Q-Neck Coupler & Grip, Specialty Necks, Lock-On Trigger Options, Dual Schedule Switch, Gun Hanger, Repair Kits NEW! BERNARD S-GUN 250 AMP MIG GUN VERSATILE AND DEPENDABLE TO IMPROVE WELDING PERFORMANCE Our new S-Gun 250 amp MIG Gun is designed to reduce unnecessary downtime that can slow down the welding operation. This new S-Gun MIG Gun meets the needs of the shipbuilding and construction industries due to its locked rotatable neck, which cannot be easily removed by the welding operator, but is still readily serviceable by maintenance. The result is less time spent by welders at the beginning of a shift looking for or replacing MIG gun necks. 5 Bernard T-Gun Series Bernard T-Gun Air-Cooled MIG Guns PERFORMANCE GUNS FOR HEAVY-DUTY WELDING APPLICATIONS Built with durability in mind, the Bernard T-Gun Series (formerly the Tregaskiss™ TOUGH GUN™ Semi-Automatic Series) is ideal for heavy-duty MIG welding applications and has been used for years in high-volume production facilities around the world. These builtto-order MIG guns are designed for reliability in the harshest and most challenging welding environments. Aluminum-armored necks rated at 650 amps Virtually indestructible handles Front and rear metal strain relief Compatible with Tregaskiss TOUGH LOCK ™ Consumables, which are available in wire sizes from .023" (0.6 mm) to 1/8" (3.2 mm) ergonomically designed handle unicable design aluminum-armored neck - Withstands abuse and offers outstanding heat dissipation - Threaded cable connections result in easy maintenance of cable* (also known as cone and cone-nut connections) - Spare set of switch leads CONFIGURE ONLINE AT - Tear resistant, burn resistant BernardWelds.com/ ConfigureMyGun * Not applicable to International Compact Series MIG Gun Models T- G i r- C un A u T- G nA i r- C oole o d Se Co oled ries mpa ct S erie s ALL T-GUN MIG GUNS FEATURE: Lifetime Warranty on Handles and Switches - Easy maintenance and repairability - Comfortable and ergonomic handle design - Switches can be positioned for finger or thumb activation Cable Strain Relief - Flexible steel spring guard on front and back handles - Protects cable from kinking and abrasion while improving wire feedability 6 tregaskiss tough lock consumables Accessories: Heat shield Gun hanger Neck guard Protective cable wrap Specialty nozzles Custom necks Lock-on trigger Dual schedule switch Control plug included Heavy-duty neck insulator Repair kits WEBSITE QUICKLINK: BernardWelds.com/T-Gun DOUBLE-LIFE MIG GUN SYSTEM * The Bernard T-Gun™ Series features a Double-Life MIG Gun System, thanks to identical handles and internal connections on the front and back. Once the front end of the cable becomes worn, simply “flip-flop” the switch and neck from the front of the gun with the power pin on the back and get twice the life out of your MIG gun! * Not applicable to Bernard, OXO™ and Euro power pin options. 650 amp option also not included. AMPERAGE RATINGS* AMPERAGE RATINGS* NORTH AMERICAN MODELS INTERNATIONAL MODELS GUN MODEL 60% Duty Cycle – Mixed Gases or 100% Duty Cycle – C02 GUN MODEL 60% Duty Cycle MIXED CO2 350 amp 350 SGB-20XX 200 150 450 amp 450 SGB-30XX 300 250 550 amp 550 SGB-32XX 350 300 650 amp 650 SGB-40XX 400 300 SGB-50XX 500 350 SGB-60XX 600 400 * Ratings are based on tests that comply with IEC 60974-7 standards. NOTE: T-Gun MIG Gun models vary in International and North American markets. Select gun models may not be available in both markets. 7 Bernard TGX Series for light to medium duty welding applications The Bernard TGX Series (formerly the Tregaskiss™ TGX Series) is perfect for low volume, light to medium duty welding and is a durable, attractively priced choice. Ideally suited for lower amperage welding applications and shorter arc-on times, TGX MIG Guns are available in XS Series (180, 260, 300 amp) and XL Series (300, 400 amp) models and are compatible with Tregaskiss TOUGH LOCK ™ and Tregaskiss TOUGH ACCESS™ Consumables. Cable Strain Relief TG polymer-armored neck - Thick copper wall with conductor tube interior - Available in a 60-degree angle for 260 and 400 amp MIG guns X XL Se rie - Strain relief on front and rear cables - Protects cable from wear by preventing kinking and abrasion - Improves wire feedability s TREGASKISS TOUGH LOCK Consumables with standard duty slip-on nozzle UNICABLE DESIGN - Crimped internal connection - Available in 10-,12- and 15-foot lengths TG XX SS eri es AMPERAGE RATINGS* durable handles GUN MODEL 60% Duty Cycle – Mixed Gases or 100% Duty Cycle – C02 180 amp (XS) 180 260 amp (XS) 260 300 amp (XS) 300 300 amp (XL) 300 400 amp (XL) 400 * Ratings are based on tests that comply with IEC 60974-7 standards. 8 WEBSITE QUICKLINK: BernardWelds.com/TGX Bernard TGX™ EASY AS 1-2-3! PROGRAM The TGX Easy as 1-2-3! Program is a unique retail system that allows a TGX MIG Gun to be assembled to your exact specifications in your welding distributor’s retail store. Distributors benefit from the program by being able to offer 150 different MIG gun combinations while reducing inventory by up to 75 percent. Answer the following quick and easy questions to determine which part numbers are required for your gun. QUESTION 1 What amperage and cable length do you need? Your answer determines the gun chassis you require. AMPERAGES GUN LENGTHS QUESTION 2 What wire feeder model are you using? Your answer determines the feeder connection and control plug you require. FEEDER POWER PIN PART# EURO ADAPTOR PART # CONTROL PLUG PART # 10' 12' 15' Hobart® 214 (Tweco #4) N/A 419-8 180 amp (XS) XS1810 XS1812 XS1815 Lincoln® 214-2 (Lincoln) N/A 419-6 260 amp (XS) XS2610 XS2612 XS2615 300 amp (XS) Miller® 214-1 (Miller) N/A 419-4 XS3210 XS3212 XS3215 300 amp (XL) XL3010 XL3012 XL3015 214 (Tweco #4) 417-65 419-8 400 amp (XL) XL4010 XL4012 XL4015 214-1 (Miller) 417-64 419-4 Euro NOTE: Euro not available for 180 or 260 amp guns. If your feeder does not appear in the chart above, please contact Bernard Customer Service by email at [email protected] or by phone at 1-800-946-2281. QUESTION 3 What wire size are you using? Your answer determines the contact tip and liner you require. WIRE SIZE * TOUGH LOCK™ SD CONTACT TIP PART # * * TOUGH LOCK HD CONTACT TIP PART # * * * LINER PART # 0.030" (0.8 mm) 403-14-30-05 403-20-30-05 415-30-15 0.035" (0.9 mm) 403-14-35-05 403-20-35-05 415-35-15 0.045" (1.2 mm) 403-14-45-05 403-20-45-05 415-116-15 1/16" (1.6 mm) N/A 403-20-116-05 415-116-15 * 0.030" compatible with 180 amp only. 0.045" not compatible with 180 or 260 amp guns. 1/16" compatible with 400 amp only. ** Standard-duty contact tips only compatible with 180 and 260 amp guns. *** Heavy-duty contact tips not compatible with 180 or 260 amp guns. CONFIGURE ONLINE AT BernardWelds.com/ ConfigureMyGun Bernard TGX READY TO WELD PROGRAM If you prefer a factory-built gun, the TGX Ready to Weld Program is the perfect solution. This program offers a variety of factoryassembled TGX MIG Guns that are ready to weld right out of the box. Just order the part number best suited to your welding application using our online configurator at BernardWelds.com/ConfigureMyGun or visit BernardWelds.com/ReadyToWeld to refer to the part number chart. 9 Bernard DURA-FLUX Series A Flux-Cored Gun Built for the Way You Weld Self-shielded flux-cored welding can be brutal on both you and your welding equipment. That’s why Bernard designed the Dura-Flux MIG Gun to be extremely durable, yet comfortable to hold and use. Our Dura-Flux MIG Guns meet the demanding needs and harsh environments of construction, shipbuilding, heavy manufacturing and rental applications. Triggers are non-metallic to absorb less heat. The triggers are also made with a sealed micro switch that helps keep out dust and dirt to provide a long-lasting work life. Bernard now offers two lines of Dura-Flux Series Self-Shielded Flux-Cored MIG Guns. One gun features a replaceable power cable liner, while the other one features a fixed liner. Can’t decide which application best suits your needs? See the comparison chart below: Features 350 amp Internal Trigger Leads Replaceable Liner Fixed Liner Optional Dual Schedule Switch Hi-Viz™ Neck Quik Tip™ Contact Tips Centerfire™ Contact Tips Wire Size 0.045" - 5/64" Wire Size 1/16" - 3/32" 10 Dura-Flux with Replaceable Power Cable Liner Dura-Flux with Fixed Power Cable Liner WEBSITE QUICKLINK: BernardWelds.com/Dura-Flux Dura-Flux™ MIG Guns with Replaceable power cable liner Internal trigger leads, which means no trigger cord to get caught on surrounding objects Replaceable power cable liner that allows quick and easy power cable maintenance Optional dual schedule switch allows wire speed adjustment while welding and is integrated into the handle to keep it protected from weld spatter Lightweight, rotatable Hi-Viz™ neck reduces user fatigue and improves weld visibility consumables optional dual schedule switch - Quik Tip Series can be easily installed or changed over with a simple twist after a burnback - Allows for easy wire feed speed adjustment while welding internal trigger leads - Prevent the trigger cord from becoming tangled on surrounding equipment neck - Lightweight, rotatable Hi-Viz neck reduces user fatigue and improves weld visibility handle - Advanced molded handle design that helps reduce downtime associated with user fatigue Dura-Flux MIG Guns with fixed power cable liner Ultra heavy-duty steel monocoil power cables that are highly resistant to kinking for exceptional wire feed in abusive environments Centerfire™ Contact Tips are easy-to-use, high performing and provide better arc starts, less spatter and more consistent welds — and last up to three times longer than most competitive brands Sleeved and aluminum-armored necks are available in multiple lengths for optimal accessibility and improved operator comfort Trigger is sealed from outside contaminants, is simple to replace and absorbs less heat than a metal trigger for long life, greater arc-on time and lower heat output 11 Bernard fume extraction mig guns Bernard FILTAIR® Fume Extraction MIG Guns Get right to the source! Extract fumes with the Bernard FILTAIR Fume Extraction MIG Gun! Maintaining a clean working environment is important and Bernard understands the need for a reliable fume extraction solution. Vacuum control on front of handle allows balance of suction with shielding gas flow to protect against porosity Smaller, lightweight handle improves maneuverability and operator comfort Vacuum hose swivel on rear of handle improves flexibility and reduces wrist fatigue Compatible with vacuum systems from most major manufacturers Available in 300 and 400 amp models Available with Centerfire™ or Quik Tip™ Consumables that ensure reliable arc starting, help reduce spatter and are longer lasting than competitive brands Smaller vacuum chamber improves joint access and visibility Guns configured with a Miller ® direct plug include a Miller FILTAIR vacuum hose adapter Chrome-plated fronT END - Resists spatter adhesion Smaller vacuum chamber - Improves joint access and visibility 12 Adjustable extraction control regulator - Allows balance of suction with shielding gas flow to protect against porosity WEBSITE QUICKLINK: BernardWelds.com/FumeGuns HOW DOES THE BERNARD FILTAIR ® FUME EXTRACTION MIG GUN WORK? Bernard Clean Air ™ MIG Guns The new Bernard FILTAIR Fume Extraction MIG Gun is ideal for most solid wire welding applications and is compatible with vacuum systems from major manufacturers. Weld fumes are captured at the front of the gun via the chrome-plated vacuum chamber, suctioned through the Bernard FILTAIR Gun handle and into the hose to a port on the vacuum system. The Bernard Clean Air MIG Gun helps create an efficient shop with reduced smoke and fumes and is ideal for almost any heavy-duty MIG welding application. For ease of maneuverability and to reduce wrist fatigue, the gun’s comfortable curved handle has a swivel connection to the vacuum hose. An adjustable extraction control at the front of the gun handle allows the welder to balance the suction with shielding gas flow to protect against porosity. Heavy-Duty Fume Extraction MIG Gun Available in 400 and 600 amp models 45 degree neck bend for maximum feeding characteristics Chrome front end parts resists spatter adhesion Heavy-duty handle for maximum durability Available with Centerfire™ Consumables for better arc starts Smaller, lighter-weight handle - Improves maneuverability and operator comfort Vacuum hose swivel - Improves flexibility and reduces wrist fatigue 13 bernard WATER-COOLED mig guns WEBSITE QUICKLINK: BernardWelds.com/Water-Cooled Bernard W-Gun™ Series Water-Cooled MIG Guns Bernard W-Gun MIG Guns contain a flexible cable assembly with reinforced synthetic rubber hoses to prevent water leakage, provide increased water flow and reduce gas leakage. Heavy-duty necks are available in multiple lengths and bend configurations to allow for optimal weld accessibility and improved operator comfort. Multiple handle and trigger options are available as well to increase operator comfort. Water block with interchangeable direct plugs and trigger leads Durable and easily replaced power pin housing with a coolant hose strain relief Coolant channel keeps the consumables cool under high-amperage, high-heat applications Available in 600 amp models Bernard T-Gun™ Water-Cooled Series MIG Guns The Bernard T-Gun Water-Cooled Series (formerly the Tregaskiss™ TOUGH GUN ™ Semi-Automatic Water-Cooled MIG Guns) are engineered for superior performance in production environments requiring extremely high-heat applications. All guns are built to order. Neck is insulated and armored with stainless steel to withstand abuse All neck joints are silver brazed and 100% leak tested Custom gun length options stainless steel armored neck Available in 400 amp (compact series handle) and 600 amp models T-G TREGASKISS tough lock contact tips and thread-on nozzle (600 amp only) TREGASKISS tough lock consumables and standard slip-on nozzle 14 TG un Wa ter -C oo led Co mp un ac Wa tS er ter -C ies oo led Se rie s specialty necks WEBSITE QUICKLINK: BernardWelds.com/SpecialtyNecks If you are unable to reach your weld joints comfortably using one of our wide selection of standard necks, consider adding one of the following specialty necks or neck accessories to your Bernard MIG Gun: Flex Necks for Bernard Q-Gun ™ Series Save labor and time — change, rotate or bend neck to desired angle without tools Stay-Tite™ MIG gun connection improves conductivity for better weld quality, lessens heat to increase operator comfort Available in 6" and 8" lengths and are easily removable for jump liner changeover Compatible with Bernard Centerfire™ or Quik Tip™ Consumables Flex Necks for Bernard T-Gun ™ Series Bend angle up to 80 degrees Braided copper conductor tube Can be replaced without disturbing cable connections Compatible with select Tregaskiss™ TOUGH LOCK ™ and TOUGH ACCESS ™ Consumables Q-Neck Coupler Designed to connect any two Q-Necks Provides flexibility and cost savings while minimizing the need for special-order necks Q-Neck Grip for Q-Gun AND S-GUN ™ SERIES High-temperature rubber sleeve Designed to reduce heat exposure and help user hold neck in a steady position Improves overall weld quality and reduces operator fatigue specialty neCKS Multiple lengths and bends available for limited access positions and improved operator comfort Available for Q-Gun, S-Gun, T-Gun Series Additional charges and/or extra lead times may apply 15 MIG GUN CONSUMABLES WEBSITE QUICKLINK: BernardWelds.com/Consumables To assist you in selecting the consumable series that’s compatible with your MIG gun, please consult the reference chart below: Consumables and MIG Gun Series Compatibility Chart Centerfire ™ Quik Tip ™ Tregaskiss™ TOUGH LOCK ™ Q-Gun™ MIG Guns CK S-Gun™ MIG Guns CK T-Gun™ MIG Guns (air-cooled) CK CK TGX™ MIG Guns CK CK Tregaskiss TOUGH ACCESS ™ W-Gun™ MIG Guns SP T-Gun MIG Guns (water-cooled) Bernard FILTAIR® Fume Extraction Series Dura-Flux™ with Replaceable Power Cable Liner Dura-Flux with Fixed Cable Liner GUIDE: SP CK Compatible Compatible, but may require special parts. Check Spec Sheet for details. Compatible, but requires conversion kit Are you looking for a particular feature or option in your consumable series? Please see the comparison chart below: consumables comparison chart Centerfire ™ Standard Duty Heavy Duty “Drop in” Contact Tip (no threads) Threaded Contact Tips Extra Heavy-Duty Tips Available Tapered Tips Available Chrome Zirconium Tips Available Threaded Nozzles Slip-on Nozzles Nozzle has Built-in Spatter Shield Competitive Conversion Parts Available Compact Size - Hard to Access Welds Taper Lock - Tip to Diffuser/Head Taper Lock - Diffuser/Head to Neck 16 Quik Tip ™ Tregaskiss™ TOUGH LOCK ™ Tregaskiss TOUGH ACCESS ™ Bernard centerfire consumables WEBSITE QUICKLINK: BernardWelds.com/Centerfire See How It All Adds Up To Great Performance Bernard believes that it’s important to choose longer-lasting consumables to avoid replacement and rework, to provide better arc-on time and to improve your bottom line. Centerfire Series Consumables are easy-to-use and high performing. They provide better arc starts, less spatter and more consistent welds, while lasting up to three times longer than most brands. Centerfire Contact Tips are non-threaded and are held in place by the nozzle. These contact tips lock into place and remain centered even after hard use for better weld consistency. It’s quick and easy to replace the tip during routine maintenance or after burnbacks. Simply unscrew the nozzle by hand, replace the tip and hand-tighten the nozzle back into place — no tools required. Consumables suitable for use in heavy-duty and light commercial applications. Centerfire Nozzles contain a built-in spatter shield that smoothes and concentrates gas flow for less weld oxidation and contamination. Centerfire Contact Tips can be rotated 360 degrees to create new wear surfaces and extended tip life. Centerfire HD Series Available for heavy-duty applications such as shipbuilding, fabrication and other heavy equipment manufacturing operations. Heavy-Duty Centerfire Nozzles feature a removable nozzle cone, thicker wall and a high-temperature insulator. The removable nozzle cone lowers downtime and consumables costs by allowing operators to replace only the cone (the most frequently damaged part of the nozzle) without removing and replacing the entire nozzle body for spatter removal. Built-in spatter shield protects diffuser and improves gas flow. Non-threaded contact tip with tapered base and large diameter seat for good heat dissipation. Threaded nozzle keeps contact tip centered for better weld placement and less spatter. Composite insulator extends life; withstands heat and abuse. Diffuser mates securely with contact tip for better conductivity. did you know that you can use centerfire consumables on your air-cooled t-gun ™ and tgx ™ mig guns? Please view the chart below for part numbers: centerfire conversion series Gun Model Desired Nozzle Adaptor Insulator Gas Diffuser Small N/A 4323R DS-1T Large N/A 4423R D-1T T-Gun & TGX Series 17 TREGASKISS TOUGH LOCK CONSUMABLES WEBSITE QUICKLINK: Tregaskiss.com/TOUGHLOCK Use the Tregaskiss TOUGH LOCK Consumables to achieve lower operating costs and increase productivity! This system features the innovative TOUGH LOCK Contact Tip and Retaining Head and is compatible with the Bernard ™ T-Gun™ and TGX ™ Series MIG Guns. TOUGH LOCK Contact Tips are precision machined using a process that tightly controls tip tolerances. TOUGH LOCK Retaining Heads feature Dual Taper Technology — tapers at both ends keep consumables locked from tip to neck — which improves weld consistency and heat dissipation for longer tip life and maximum performance. Performance-Improving Features Locks gun from contact tip to the neck to prevent loosening due to vibration Locked consumables create more consistent welds Surface area contact between tightly locked consumables helps to maximize heat dissipation and tip life Easier contact tip removal and replacement when retaining head remains locked to the neck Tregaskiss Nozzles CONTACT TIP Tregaskiss Nozzles are designed for use with TOUGH LOCK Consumables. Engineered to be extremely durable and longlasting, Tregaskiss Nozzles are made of hard-drawn copper or brass. The smooth surface finish and rounded edges help to minimize weld spatter build-up. - Cooler tip temperature reduces wear and extends tip life DUAL-LEAD THREAD DESIGN Available in a wide variety of styles and materials - 180 degree rotation of tip for extended tip life Brass insert in nozzles maintains inner diameter and prevents rocking of nozzle DUAL TAPER TECHNOLOGY High-temperature-resistant fiberglass insulator electrically insulates nozzle from the retaining head - Prevents tip and retaining head from loosening Heavy-duty crimp holds all three layers together GREATER SURFACE AREA - Increased contact between tip, head and neck maximizes heat dissipation Did you know that you can use tregaskiss TOUGH LOCK Consumables on your Bernard Q-Gun ™ and S-Gun ™ MIG Guns? Please view the chart below for part numbers: tregaskiss tough lock conversion series 18 Gun Model Neck TOUGH-LOCK Heavy-Duty Retaining Head Neck Insulator Adaptor Q-Gun & S-Gun Series N/A 404-44 402-14 N/A competitive conversion series consumables WEBSITE QUICKLINK: BernardWelds.com/Conversion Not currently using a Bernard MIG Gun? You can still experience immediate benefits from both lines of consumables. Our conversion parts allow you to convert most competitive guns to Centerfire™ or Tregaskiss™ TOUGH LOCK ™ Consumables. Enhance performance and standardize consumables for all your gun brands to minimize inventory management costs. centerfire conversion chart Gun Manufacturer Gun Model Desired Nozzle Adaptor Insulator Gas Diffuser Binzel® ALPHA, ALPHA 4 Automatic Large Not Required 4323R D-1B4 4323R DS-1T 4423R D-1T 4323R D-1LP3 Lincoln® Magnum 300, Magnum 400 Magnum Pro 300 Small Large Not Required Large Small 1380020 4323R DS-1 Large 1380020 10012 D-1 4323R DS-1T 4423R D-1T (2 required) 4323R DS-1T 4423R D-1T 160 Mini MIG No. 3, No. 4 Tuff-n-Lite, Supra XT (HD Consumables) Tweco® Small Not Required Large Small SprayMaster 450 Not Required Large ELC 250, ELC 350, SprayMaster 250, SprayMaster 350 Small 1380012 4323R DS-1 Large 1380012 10012 D-1 NOTE: More options available at BernardWelds.com/Conversion. tregaskiss TOUGH LOCK CONVERSION CHART Tough Lock Heavy Duty Retaining Head Neck Insulator Adaptor Quick Load™ Liner Retainer N/A 404-46 402-11 N/A N/A KP1929 / KP1928 /KP1941 404-20 402-14 N/A N/A 404-20 402-14 N/A 415-37* Gun Manufacturer Gun Model Gun Neck Binzel ALPHA Lincoln Magnum 300 Lincoln Lincoln Magnum 400 Tweco Tweco #3 63J-60 Tweco #4 64J-60 SprayMaster 350 MS63-60 SprayMaster 450 MS64H-60 Weldskill 400 64A-60 Mini MIG N/A N/A 402-19 404-64 N/A Note: The 404-20 Tregaskiss TOUGH LOCK Retaining Head will fit on most necks with an external 9/16" -18 thread, regardless of angle. * Order the 415-37 Tregaskiss QUICK LOAD Liner Retainer to use Tregaskiss QUICK LOAD Liners for wire sizes .030" through 5/64". 19 ADDITIONAL CONSUMABLES WEBSITE QUICKLINKS: BernardWelds.com/QuikTip Tregaskiss.com/TOUGHACCESS Bernard™ Quik Tip™ ConsumablES Bernard Quik Tip Contact Tips are designed with a threaded taper lock that increases tip life by providing excellent heat transfer and electrical conductivity. In case of burnback, a quick twist will get you back on the job within moments Quik Tip Gas Diffusers have positive nozzle stops to secure Quik Tip Contact Tips in a fixed position for superior repeatability and consistent, quality welds Quik Tip Nozzles are available in two styles — threaded or slip-on — with a variety of orifice diameters for optimal shielding gas coverage A quick twist is all it takes to install Quik Tip Contact Tips. tregaskiss™ tough access™ consumables worried about fitting in those hard-to-reach places? Tregaskiss TOUGH ACCESS Consumables are a sleek line of welding consumables. Allow entry into difficult crevices that would otherwise be inaccessible due to complex fixture or weldment design Compatible with Tregaskiss TOUGH LOCK ™ Contact Tips Available in straight bore and bottleneck styles Bo 20 ttle Str nec kN ozz le aig ht Bo re No zzl e CONVENTIONAL LINERS & JUMP LINERS Bernard Conventional Liners Bernard Conventional Liners won’t gap when bent and provide simple replacement without gas diffuser set-screw for reduced downtime. Tregaskiss™ Conventional Liners Conventional Liners from Tregaskiss thread in from the rear of the gun with no need for set screws. Conventional Liners are made of high carbon music wire for smooth wire feed and long life. Liners are available in lengths up to 25' (7.6 m) for various wire sizes. Bernard Jump Liners VERY COST-EFFECTIVE AND GETs YOU BACK ON THE JOB WITHIN MINUTES! Jump Liners replace only the most commonly worn and clogged liner area to reduce the amount of time a gun is offline and to minimize inventory. These jump liners enable quick and easy neck change-out so guns can be easily adapted to fit multiple applications. The Bernard Jump Liners connect with standard liners at the base of the neck and run through the most commonly worn area up to the contact tip. Jump Liners are available in sizes to fit 0.023" to 1/16" wire. Trim damaged liner where it enters neck, slip jump liner over existing liner and tighten neck into place 21 TREGASKISS QUICK LOAD LINERS WEBSITE QUICKLINK: Tregaskiss.com/QUICKLOAD Save time and money by loading your liners from the front! Compatible with the Bernard ™ T-Gun™ Series, the Tregaskiss QUICK LOAD Liners require less than half the time and effort for installation when compared to conventional liners and are available in lengths up to 25’. A Tregaskiss QUICK LOAD Liner Retainer must be purchased separately and installed in the power pin on the first use of a Tregaskiss QUICK LOAD Liner. A quick installation is all it takes! The two-piece system allows replacement to occur through the neck of the MIG gun while it remains attached to the feeder. MAINTENANCE MADE EASY! No need to cut and waste wire! Available for T-Gun Series Avoid having to remove MIG gun from wire feeder Include a range of wire sizes from .023" to 3/32" Liners trimmed too long or too short can cause serious wire feeding issues. Be sure to use your liner gauge as instructed to trim the liner to the correct stick-out. Remove front-end consumables and slide liner over wire, using it as a guide. 22 For initial installation, retainer must be installed inside the power pin After retainer is installed, all future replacements will be done from the front of MIG gun Tregaskiss QUICK LOAD Liner AutoLength System WEBSITE QUICKLINK: Tregaskiss.com/AutoLength NEW TECHNOLOGY! The QUICK LOAD Liner AutoLength System is designed to minimize downtime, wire feeding and quality issues commonly associated with the liner being cut to an incorrect length. This new system is designed specifically for use with QUICK LOAD Liners. problem: Wire feeding challenges caused by liners that are too short result in inefficiency of the welding process and undesirable downtime Solution: A system upgrade to this new innovative product compensates for liners that are too short to help improve welding efficiency and reduce costly downtime Allows for up to 1" (2.54 cm) forgiveness Accommodates liner movement during welding Reduces issues caused by the liner being cut to an incorrect length Decreases burnbacks caused by misalignment between the liner and contact tip Improves wire feedability by enhancing wire alignment with the contact tip How Does it Work? Housed inside the power pin, this spring-loaded module applies constant pressure on the liner. This ensures that the liner remains seated properly in the retaining head and also allows for up to 1" forgiveness if the liner is cut too short. FULLY EXTENDED SPRING Watch this new product demonstration at YouTube.com/TregaskissWelds FULLY COMPRESSED SPRING 23 BERNARD MANUAL PRODUCTS WEBSITE QUICKLINK: BernardWelds.com/ManualProducts Our manual welding products are high quality and come in a wide range of styles, sizes and capacities to enhance your welding applications. One of the first products Bernard ever introduced was the Shortstub™ Stick Electrode Holder, and it’s still satisfying our customers today! SHortstub stick electrode holder Electrodes can be used to within 1" of the high-impact head, compared with the normal 3" of the electrode that is left over when using a typical tong-type holder Long product lifespan due to the replaceable head Over 2,000 pounds of gripping pressure enables the electrode to be bent to a desired shape for access to difficult welds Improves productivity because it’s designed for quick, easy installation of electrodes Cable Connectors, Lugs and Splicers The Best Connections in the Shortest Time Try Bernard’s Cable Connector, which connects welding cables quickly and easily with just a quarter turn. Our cable connector contains a heavy-duty ball-point screw cable connection with fully insulated covers for maximum safety. The connector locking screw is designed for longer life and superior electrical connection. Positive lock terminal lugs are designed for enhanced field repairability and increased cable depth for better connections. Lugs and Splicers No soldering, no bolting, no set screws, no crimping tools required Same conductivity as the cable they connect Increased cable depth for better connections Fully insulated covers are heat, oil and abrasion resistant 24 ADDITIONAL RESOURCES NEW! Get Social with Bernard Check us out on YouTube at YouTube.com/ TheBernardDifference and follow us on LinkedIn at LinkedIn.com/company/Bernard-Welding. Join our online community today! Amperage (e-Newsletter) This electronic publication features an assortment of valuable welding and business management information, new product sneak peeks, announcements, and fun, interactive trivia, contests and more! Sign up for your FREE subscription at BernardWelds.com/Amperage. Semi-Automatic MIG Gun Online Configurators Configure the right semi-automatic MIG gun for your welding application today. Build your Q-Gun, S-Gun™ or T-Gun Series MIG Gun online, or if you’re looking for a light to medium duty MIG welding gun, you can also find the right TGX ™ MIG Gun at BernardWelds.com/ ConfigureMyGun. questions? Email us at [email protected] Equip To Weld CONFIGURE YOUR INDUSTRIAL SYSTEM Bernard and Miller Are Welded Together! Miller integrates Bernard Q-Gun™, T-Gun™, DuraFlux™ and TGX ™ MIG Guns, along with Centerfire™ and Tregaskiss™ TOUGH LOCK ™ Consumables, on industrial wire feeder products and MIG systems. Visit MillerWelds. com/equiptoweld to configure your industrial system. BernardWelds.com For immediate access to the most up-to-date information, visit us online! Locate your nearest Bernard Authorized Distributor at BernardWelds.com/Locator Find product literature, spec sheets and troubleshooting information Literature available for download, or complete our online Literature Request Form to have it mailed straight to your door! Purchase Bernard gear at our online company store 25 Semi-Automatic MIG Guns and Consumables For The Most Demanding Welding Applications We recognize that welding applications differ for every welder and that sometimes only a customizable, industrial-duty MIG gun will get the job done. That’s why we allow you to configure a MIG gun for your specific application online at BernardWelds.com/ConfigureMyGun. Semi-Automatic MIG Guns Prefer a curved or a straight handle MIG gun? We now offer both: - Bernard™ Q-Gun™ and S-Gun™ Series Curved Handle MIG Guns - Bernard T-Gun™ and TGX ™ Series Straight Handle MIG Guns (formerly Tregaskiss™ Semi-Automatic MIG Guns) Fume Extraction MIG Guns NEW! Bernard FILTAIR ® Fume Extraction MIG Guns Self-Shielded Flux-Cored Guns NEW! Bernard Dura-Flux™ Guns with Replaceable Power Cable Liner Centerfire™ Consumables Revolutionary consumables system includes nozzles, tips and diffusers ™ An ITW Welding company 449 West Corning Road, Box 667, Beecher, IL 60401 USA Toll Free (Canada and USA): 1-800-946-2281 International: 1-708-946-2281 Fax: 1-708-946-6726 BernardWelds.com B600 11/12
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Library 9.9 Trapped : False Page Mode : UseOutlines Page Count : 28 Warning : [Minor] Ignored duplicate Info dictionaryEXIF Metadata provided by EXIF.tools