Crown Equipment Rd 5200 Series Users Manual S Class Product Specifications

RD 5200 Series to the manual 5989fb0d-bd59-491f-9955-95819b3d048a

2015-02-05

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Specifications
RD 5200 Series
S Class
Narrow-Aisle
Reach Truck

RD 5200
Series

C

RD 5200 Series
S Class

Narrow-Aisle
Reach Truck

4"
8" w/side shift
12" w/o side shift

48"

20
4"

4.25"

2.1" Standard third post

27" w/side shift
30" w/o side shift

5.5"

32.5"

36"
36"

34.5"

14

15

13
53.3" max.
12.5" w/side shift
10.5" w/o side shift

*

8.75"

46.5"

18
9

8"

***
10

1.0"

17

6.1"

2 ø 4 x 2.9"

1.0"

2 ø 4 x 4.1"
8.1"

8.1"
2.0"

2.0"
2 ø 6 x 2.9"
7.13"

9.9"
12.4"

2.0" **

6.1"

7.2"

2 ø 6 x 4.1"
2.0" **

38

7.2"

2 ø 5 x 4.1"

2 ø 5 x 2.9"

37

31"

38

* Top tie bar width – 33" for 240" or 270" lift. 35" for 300" and above.
** 1.0" on lift heights above 321"
*** Standard third post location, refer to dimension in top view.

5275S - 62.5"
5285S - 57.5" to 62.5" adjustable

Dimensions

General Information

RD 5200 Series
S Class
1
2
3
4
5
6
7
8

Manufacturer
Model
Load Capacity*
Load Center
Power
Operator Type
Tire Type
Wheels (x = driven)
Mast Type
9 Lift Height
10 Guard Height
13 Forks
14 Carriage
15 Headlength**

17
18
20
24

Performance

24a
25

25a
26
26a

Chassis

37
38

39
42

Battery

45
46

Overall Collapsed Height
Overall Extended Height
Inside Straddle Width
Speed Travel

Max
Fork Face to Load CG

Crown Equipment Corporation
RD 5275S
RD 5285S
3000
3000
24
24
36 Volts
36 Volts
Sit/Stand
Sit/Stand
Poly/Poly/Poly
4/2 (1x)
TT
See Mast Chart
See Mast Chart
36 x 4 x 1.5
30, 39, 42, 45, 48
3/4
60.06
61.81
64.43 / 69.18†
See Mast Chart
See Mast Chart
34 - 50
7.5 / 7.5
8.3 / 7.5
6.2 / 6.2
6.7 / 6.2
8.3 / 7.5
Std.
6.7 / 6.2
Std.
131
143
116
125
103
111
93
99
143 / 99
Std.
85 / 90
110 / 90
110 / 90
Std.

lb
in

Reach
Load/Caster/Drive
Load/Power Unit
Hi-Visibility

Standard L x W x T
Optional Lengths
Tilt F°/B°
Comp’t “C”
Comp’t “D”
Comp’t “E”

In 1" increments
Power Unit First (E/L)
Forks First (E/L)
Speed Travel Power Unit First (E/L)
Max Performance System †† Forks First (E/L)
Speed Lift***
Empty
1000 lb
2000 lb
3000 lb
High Speed Lift****
Empty/Loaded
Speed Lower
Empty/Loaded
Speed Lower Empty/Loaded
Max Performance System ††
Tires
Size - Drive/Caster
Wheelbase (Standard Wheel) Comp’t “C”
Comp’t “D”
Comp’t “E”
Suspension
Drive
Caster
Brakes
Drive
Caster
Parking
Battery Removal
Type
Min Weight/Max Amp
Comp’t “C”
Comp’t “D”
Comp’t “E” ≤ 400"
Comp’t “E” 401-442"
Max Battery Size
Comp’t “C”
Comp’t “D”
Comp’t “E”

in
in
in
in
degree
in
in
in
in
in
in
mph
mph
mph
mph
fpm
fpm
fpm
fpm
fpm
fpm
fpm
in
in
in
in

lb/amp
lb/amp
lb/amp
lb/amp
in
in
in

Specifications

13 x 5.5 / 8.5 x 2.7 x (2)
61.32
63.07
65.70 / 70.45†
Articulated
Articulated, Swivel
Elec Release / Mech Applied
Electronically Applied
Elec Release / Mech Applied
Drive Side
Lead Acid
2000 / 930
2000 / 930
2280 / 1085
2280 / 1085
2600 / 1240
2600 / 1240
2800 / 1240
2800 / 1240
16.25x38.69x31
16.25x38.69x31
18.00x38.69x31
18.00x38.69x31
20.75x38.69x31
20.75x38.69x31

* Contact factory. Capacity may be subject to derating at height.
** Add 2" with optional sideshift.
*** 5285S “C” Battery compartment has lift speeds of 5275S
**** Optional maximum lift speeds available on units with the “D” or “E” Battery Compartment.
† 442" Lift Height
†† Maximum Performance System optional on 5275S.

RD 5200 Series
S Class

Specifications

TT

Mast

9
10
17
18

Lift Height
Free Lift*
Guard Height
Overall Collapsed Height
Overall Extended Height*
Minimum Straddle OD

198"
53
89
89
234
42

210"
59
95
95
246
42

240"
71
95
107
276
42

270"
83
95
119
306
42

300"
95
95
131
336
42

321"
104
95
140
357
42

6329
6379
6434

6439
6489
6544

6752
6802
6857

7041
7091
7146

7548
7598
7653

7725
7775
7830

Lift Height

341"

366"

400"

421"

442"

Free Lift*
Guard Height
Overall Collapsed Height
Overall Extended Height*
Minimum Straddle OD

113
95
149
377
49

124
95
160
402
50

136
95
172
436
53

142
95
178
457
53

154
95
190
478
53

na
8136
8191

na
na
8407

na
na
8641

na
na
9109

na
na
9473

Weight

Truck Weight w/o Battery
RD 5275S
RD 5285S

Battery Compartment
“C”
“D”
“E”

lb
lb
lb

TT

Mast

9
10
17
18

Weight

Truck Weight w/o Battery
RD 5275S
RD 5285S

*With load backrest.
Above 321", 6" high load wheel standard.

Battery Compartment
“C”
“D”
“E”

lb
lb
lb

Capacity
Model RD 5275S - 3000 lb at 24"
load center, 36 volt
Model RD 5285S - 3000 lb at 24"
load center, 36 volt
Batteries
Battery removal from left side of
truck. Standard battery compartment rollers for extraction with
mechanized equipment.
Standard Equipment
1. Crown’s Access 1 2 3®
Comprehensive
System Control
2. InfoPoint® - quick reference
guide and maps support
diagnostics
3. 36 volt electrical system
4. Enhanced Display Panel
•16 character alphanumeric
message center, 6 button
direct access
• Access 1 2 3 diagnostics
with real time troubleshooting diagnostics
• Four hour meters
• Fuel gauge with lift interrupt
• PIN security
5. Rack Height Select
6. Motor brush wear and
overtemp indicator
7. 5285S model includes
capacity monitor, high
performance travel (8.3 mph/e
power unit first), high performance quiet lift pump (143
fpm/e) - not available on “C”
battery compartment, and tilt
position assist
8. Standard performance lift
pumps (131 fpm/e), on
5275S “C”, “D” and “E” battery
compartment and 5285S “C”
Battery Compartment
9. Operator compartment
• Variable side stance
• Flexible five-point
positioning
• Adjustable suspended seat,
perch, backrest, and MultiTask Control armrest
• Adjustable steer tiller
• Back support with integral
hip support
• Arm/elbow support padding
• Padded compartment
interior walls
• Operator console with work
surface and storage
• Lower storage compartment
• Entry bar
• Suspended floor
• 383 square inch floor area
• 178 square inch upper
footrest area
• Non-skid rubber floor mat

10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.

• Console light
• Urethane covered MultiTask Control and steer tiller
Hydrostatic power steering
High visibility power unit
High visibility mast
36" high load backrest
Tilting fork carriage
Tandem articulating
load wheels
Silent mast staging system
High-speed lift cutout 12"
from maximum lift
Crown-manufactured AC
drive and DC lift motors
Articulated drive axle with
190º steer arc
Key switch
Horn
Emergency power disconnect
350 amp battery connector
Large diameter battery rollers
Color-coded wiring
Third post

Optional Equipment
1. Mast lift heights to 442"
2. Performance Options for
5275S:
• Maximum Performance
System
- Enhanced Display
- Rack Height Select
- Capacity Monitor
- Productivity Package
High performance travel
(8.3 mph/e - power unit
first) and high speed lower
(110/90 fpm)
• Tilt Position Assist
• High performance quiet lift
pump (143 fpm/e) - available
with “D” or “E” battery box
3. Forward steering
4. Lift limit with or without
override (requires height
encoder)
5. Battery retainer with interlock
6. 36" and 42" high load
backrests
7. Work lights
8. Fan
9. Corrosion/freezer conditioning
(freezer conditioning includes
a 5/8" thick power unit skirt
with extended coverage of
the drive and caster tires)
10. ThermoAssist™ freezer
comfort options (freezer
conditioning required)
• ThermoAssist™
(“C” or “D” battery
compartment)
• ThermoAssist+™
(“E” battery compartment)

RD 5200 Series
S Class

Technical Information

11. Load wheel sizes and
compounds
12. Removable outrigger tips
13. Mesh screen mast guard
14. Overhead guard mesh
15. Crown-manufactured
sideshifter, 2" each way
16. Polished and tapered forks
17. Fork lengths
18. Keyless on/off switch
19. Drive-in rack mast
20. Mounting hardware
and power supply for
RF terminals
21. Chain slack kit

ed driver position. The stress of
standing can be relieved by sitting
and the stresses of sitting can be
relieved by standing. By changing
postures and using different sets
of muscles, significant ergonomic,
physiological and orthopedic
benefits may result.

22. Drive-in rack cylinder
package
23. Work Assist™ Accessories:
• Accessory tube
• Accessory RF
mounting plate
• Accessory RF
mounting bracket
• Accessory clamp
• Accessory clip pad
• Accessory hook
• Accessory clip pad
and hook
• Accessory pocket
24. InfoLink® Ready System
Operator Compartment
Soft, rounded surfaces make
compartment interior more
comfortable. Streamlined
exterior smooths entry/exit for
the operator.
A lower floor height, (9.9")
first greets the operator. A
383 square inch floorboard
and patented suspended floor
provide comfortable footing.
All S Class reach trucks include
an upper footrest area, (178
square inch) with smart foot
interlocks and brake control.
Using these large, exclusive
footrests can improve operator
comfort. From the standing
position, the ability to lift either leg
to a footrest can reduce fatigue
which increases productivity.
A brake pedal design allows
variable side-stance positions for
the operator. The operator can
change positions to increase
comfort and productivity.
An entry bar with sensors to
automatically slow truck travel,
encourages safe foot positioning
inside the truck.
The S Class model offers a
superior level of flexibility for the
operator with an adjustable suspended seat, perch, backrest,
armrest, control handle and steer
tiller. The combination of these
features lets the operator move
from a standing, leaning or seat-

The Multi-Task Control naturally
bridges Crown’s current and past
designs. Intuitive operation is
increased, reducing the learning
curve. Blending of hydraulic
control functions and traction can
improve productivity. Control
handle activation forces are
reduced. Soft grip steer tiller with
hydrostatic steering reduces
operator fatigue.
Operator visibility is improved with:
• Low-profile power unit
• High visibility mast
• Angled mast cross bracing
• Angled overhead guard
cross bars
• Variable side stance
Superior Thermal Management is
the result of several unique design
features: reduced heat generating
components, positioning of heat
generating components away
from the compartment, padding
to insulate the compartment from
heat and improved air paths
through the truck.
Clipboard surface and console
storage pockets are standard.
A large storage area is located
below the operator backrest.
Crown’s Access 1 2 3®
Comprehensive
System Control
Crown’s Integrated Control
System provides unmatched
truck control for all primary
truck systems:
• Traction control
• Hydraulic raise/lower
• Hydraulic accessory
• Hydrostatic steering control
• Braking
• Operator interface
• Diagnostics
Crown’s patented traction system
technology provides high available
torque utilizing Crown-manufactured motors. The closed loop
traction control system maintains
top speed throughout the battery
charge.
The AC powered traction motor
offers closed loop performance to
maintain top speed as the battery
discharges. The AC drive motor
offers increased acceleration and
improved plug reversal.

RD 5200 Series
S Class

Technical Information

bracing design increases stiffness.
Above 270" lift, vertical mast
reinforcement maintains
maximum capacity.

On ramps or when interfacing
with push-back racking, the
“truck hold” feature electronically
brakes the truck when the handle
is in neutral. Operator does not
have to release the brake pedal,
improving comfort and control in
these applications. Selected
travel speed remains constant
regardless of surfaces, load
weight or grades. Less throttling
of control handle means better
truck control and less fatigue to
the operator.

Performance Profiling
Performance Profiling can be
accessed at the display to
customize truck performance for
specific applications or operator
requirements.

Load Handling
The Maximum Performance
System (MPS) incorporates the
Productivity Package, the
Capacity Monitor and the Rack
Height Select feature.

Crown’s Integrated Control System provides a responsive, energy
efficient and reliable machine.

The Capacity Monitor shows the
approximate weight on the forks
and the fork height. It will alert the
operator when the truck capacity is
exceeded for the fork height. It will
also show how high or to which lift
zone you can raise the load.

Crown’s Access 1 2 3®
advanced diagnostic system
consists of three modules. This
technology provides quick
access to critical information on
any fault condition telling your
technician; “what it is, where it is,
and what it does”.

Travel
Increased travel speeds improve
transport productivity especially
when long distances are involved.
Acceleration is increased to get
the operator to the task quickly.
An AC traction system provides
improved plug response
and even better acceleration
which may be valuable in short
shuttle applications.

Access 1 Module
This is the display panel,
(Enhanced) and the first point of
troubleshooting. No tools are
required. Access 1 has three
levels of interface:
• Operator feedback
• Full functionality of the truck
while monitoring analog and
digital inputs and outputs.
• Components can be “driven”
with full currents and voltage
eliminating inconclusive
continuity guesswork.
InfoPoint developed as part of
the Access 1 2 3, allows your
technician to troubleshoot
without complicated schematics,
wiring diagrams or cumbersome
service manuals for over 95%
of your repairs. Simplicity is
complete with InfoPoint Quick
Reference Guide, colored component maps and “information
nuggets” located on the truck.
Access 2 Module
This is the power supply for the
hydraulic system including lift, all
accessory functions and load
sense hydrostatic steering.
Access 3 Module
Full-time management control
of traction, braking and other
system inputs and outputs.
Access 3 simplifies the system
by reducing componentry
including directional and pump
contactors, relays and other
hard-wired components.
Information On Time consists of
clearly labeling each component
and providing an area map
showing the component
location. A Quick Reference
Troubleshooting Guide is
supplied with each truck
showing display operation,
code definitions and an overall
component ID of the entire truck.

Access 1 2 3 diagnostics has
been extensively developed
to address the real world of
troubleshooting and repair.

Steering
Load-sense hydrostatic steering
is a low-idle stand-by system
which reduces energy consumption. Smooth, quiet steering
control with minimal operator
effort required at the steer tiller.
Drive tire rotates 190° for maximum maneuverability. Crown’s
hydrostatic steering system is
simplified with significantly
fewer parts, thus reducing
maintenance requirements.
Braking
A disc brake on the motor
armature shaft combined with
motor regenerative braking
provides sure braking with fewer
parts and maintenance requirements. An electronically-applied
brake on the caster wheel works
with the motor brake to provide
good brake performance for the
S Class truck.
Suspension
The offset, articulated drive
unit design provides positive
floor contact.

The Rack Height Select feature
allows the truck to be programmed to stop at preselected
heights.
As the name implies, MPS offers
the maximum productivity in those
high-throughput applications.
Another useful option is the
Tilt Position Assist. This allows
the fork tilt to stop at a preprogrammed position. If set to a
fork level condition, this will
allow maximum fork clearance
when entering pallets and
improve productivity.
Lift and lower speeds were
increased for productive pallet
put away and retrieval. Blending
of hydraulic and traction functions,
(travel, lift and reach), is attainable.
Lift, reach and sideshift are
proportional for load handling
accuracy.
Mast
High visibility mast design with
angled cross bracing and angled
overhead guard braces improve
visibility for high or low stacking.
Crown’s patented staging
cushions coupled with lowering
dampers and speed reductions
at maximum lift improve overall
load handling control.
Rolled steel outer channel masts
and inner “I” beams roll on
canted, steel, anti-friction roller
bearings for minimal current draw
and long life. Telescoping mast
sections nest to reduce truck
length. Heavier mast cross

C
You can count on Crown to build lift trucks
designed for safe operation, but that’s
only part of the safety equation. Crown
encourages safe operating practices through
ongoing operator training, safety-focused
supervision, maintenance and a safe working
environment. Go to crown.com and view our
safety section to learn more.

Reach Mechanism
Inner arm has a one piece plate
with continuous welding. Torque
plate is also used to give the
mechanism stiffness to resist
twisting for long-lasting durability. Outer arms are designed
with large heel to provide more
material for stresses to be
distributed evenly. Robotically
welded for maximum strength.
Carriage
A hook-type carriage conforming
to ITA specifications is used.
Load backrest is standard.
Other Options
1. Audible travel alarm
2. Flashing lights
Safety considerations and
dangers associated with audible
travel alarms and flashing
lights include:
• Multiple alarms and/or lights
can cause confusion.
• Workers ignore the alarms
and/or lights after day-in and
day-out exposure.
• Operator may transfer the
responsibility for “looking out”
to the pedestrians.
• Annoys operators and
pedestrians.
Other Options Available
Contact your local Crown dealer.
Dimensions and performance
data given may vary due to
manufacturing tolerances. Performance is based on an average
size vehicle and is affected by
weight, condition of truck, how it
is equipped and the conditions
of the operating area. Crown
products and specifications are
subject to change without notice.

Crown Equipment Corporation

New Bremen, Ohio 45869 USA
Tel 419-629-2311
Fax 419-629-3796
crown.com
Because Crown is continually improving its products,
specifications are subject to change without notice.
Crown, the Crown logo, the color beige, the
Momentum symbol, Access 1 2 3, InfoPoint, InfoLink,
ThermoAssist, ThermoAssist+ and Work Assist
are trademarks of Crown Equipment Corporation.
Copyright 2001-2007 Crown Equipment Corporation
SF12898 Rev. 11/07
Printed in U.S.A.



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Keywords                        : Crown, Electric, Narrow-aisle, Reach, Forklift, Lift, Truck
Create Date                     : 2007:12:14 18:01:10-05:00
Modify Date                     : 2007:12:14 18:13:41-05:00
Metadata Date                   : 2007:12:14 18:13:41-05:00
Format                          : application/pdf
Title                           : RD 5200 Series S Class Product Specifications
Description                     : RD 5200 Series S Class Narrow-Aisle Reach Truck Product Specifications
Creator                         : Crown Equipment Corporation
Subject                         : Crown, Electric, Narrow-aisle, Reach, Forklift, Lift, Truck
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Author                          : Crown Equipment Corporation
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